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      Thomas Evans

      I'm a software engineer, congrats on finding my website!

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Whittling a Ball in a Cage

29 Jan 2017

Reading time ~1 minute

I recently received this whittling knife as a gift and decided to document my process of whittling a ball in a cage.

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The idea of the “ball in a cage” project is to carve a ball into a block of wood, ensuring it is small enough to move around within the block, but large enough that it will not fall out of the block. I started by marking the block of wood with guide lines for cutting.

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It was hard to get started as I needed to carve on a flat surface without allowing the knife to slip.

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I began to use a circular technique to get a general cone shape in each rectangle.

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First clean hole through the block of wood!

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Passthrough achieved on top and bottom of cage.

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I then worked on shaping the ball within the cage, which was difficult because there was no definite grain to the wood on the ball and if I cut too hard I risked breaking too deep into a column of the cage.

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After working on the ball for a while, progress slowed down and I decided that it would be easier to thin out the columns. I measured and marked some more guide lines on each column.

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Once the columns were thinner, the ball was almost free.

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At last the ball was free!

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Since completing this project, I’ve sanded the ball down to be more spherical as it often got stuck at certain points as it moved about the cage. This was a fun project and I escaped with minimal injuries (blisters from repeated cuts, knife slipped into index finger).

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